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GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Thu Sep 12, 2019 7:09 pm
by craik
Hi,
One of the 3 plastic lugs attached to the LH side panel has broken off.
Is there any fix for this or is the only practical solution to locate a new side panel?
Thanks in advance for any advice.

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Thu Sep 12, 2019 7:17 pm
by fossie
We used a place in Worcestershire that plastic welded our pop up project side panels back together, and I mean they were trashed.".... You couldn't tell.
I will dig out the info .
In the past years I have tried alsorts from plastic welding with cable ties to various adhesives, with varying results ......in future this is the route I will travel.

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Thu Sep 12, 2019 7:49 pm
by craik
Thanks Fossie. I had never even heard of plastic welding before. Just Googled a company near me that I could drive down to who claim they do it and will ring them tomorrow.
If I get no luck with them, will try your recommendation in Worcestershire.

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Fri Sep 13, 2019 8:57 am
by Uncle Bob
Be handy to know the place in Worcestershire and also the name of the place Craik uses (and how he gets on). Again a service as time goes on that will be needed I guess.

As an aside there are some YouTube videos on how to do - might be worth getting some gash panels to give it a try!

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Fri Sep 13, 2019 6:27 pm
by craik
So far no luck with the places I tried.
Will contact the Worcestershire company if Fossie can dig up the details.

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Fri Sep 13, 2019 7:25 pm
by fossie
http://www.plastics-surgery.com
01684311210 ...Steve . Mention the katana owners club pop up panel he did for us ....it was FOC because it was for a cause and advertising. Nice chap.

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Fri Sep 13, 2019 7:28 pm
by PaulD
If you’ve still got the bit that snapped off you might be able to fix it.
I had the same thing on my Kettle, I super glued it back in place then drilled a small (1mm) hole down the Center and then glued a steel pin in the hole. It lasted the five years I had the bike and is still going strong as far as I know.

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Sat Sep 14, 2019 1:23 pm
by Rustynail
If you identify what plastic the panel is and buy some plastic welding rods of the same type you can get some good results with the welder in the photo. This is a seat base I welded
IMG_0685.JPG

Re: GS 650 Katana Side Panel: Broken Plastic Lug

Posted: Sun Sep 22, 2019 10:40 am
by craik
Thanks all.